Real-Time Bag Detection & Counting
Detects and counts every bag the moment it moves, using AI and computer vision. Holds accuracy on fast-moving conveyors and high-speed packer discharge, so your count always keeps pace with throughput.
AI Automation
AI-Powered Bag Counting
Every bag counted. Every count provable. Helious AI-Powered Bag Counting watches your packing lines, loading bays, and dispatch points in real time, so manual tallies, pilferage blind spots, and reconciliation surprises simply disappear.
Using smart cameras and computer-vision models, it automatically detects, tracks, and counts every bag as it moves even when bags overlap, arrive at high speed, or are loaded by hand. It eliminates human counting errors, speeds up loading, and gives you an accurate, time-stamped record you can defend against any short-supply claim.
Trusted by 24+ fast-scaling organizations worldwide
Trusted by fast-scaling organizations worldwide
AI Solutions Across Critical Industries
Explore real-world success stories, implementation guides, and expert insights to maximize your solution's potential.
Cement & Building Materials:
Cement, clinker, and dry-mix are dispatched in huge bagged volumes under constant time pressure. AI bag counting verifies every bag loaded onto trucks and wagons in real time, even at high packer-discharge speeds. It ends short-supply disputes with dealers and gives finance a count that always matches the invoice, faster loading, fewer claims, and a fully auditable dispatch record.
Key Features & Benefits
Purpose-built for real plant conditions the accuracy, evidence, and integration that manual counters and basic sensors can't deliver.
Accuracy in the Toughest Conditions
Counts reliably where sensors fail, overlapping or touching bags, torn or underfilled bags, dust, backlight, and night-shift lighting. Trained on real industrial footage, not clean lab data.
Trajectory-Validated Accuracy
Counts a bag only when its tracked path meets a defined condition, and re-identifies bags across frames and cameras. The result: no double counts from jitter, no phantom counts from rejected or returned bags.
Weight Reconciliation & Dispute Protection
Cross-checks the physical count against weighbridge net weight, so discrepancies surface before the vehicle leaves the gate, ending costly short-supply claims and transporter disputes.
Tamper-Proof Visual Evidence
Captures a time-stamped, annotated image record for every consignment. Any count can be reconstructed and defended, turning a disputed number into hard evidence, and making the count tamper-resistant by design.
Live Monitoring & Instant Alerts
Real-time dashboards and immediate alerts on miscounts or issues let operators act on the spot, with full visibility across every loading point from a single screen.
Counts Across Every Loading Point & Bag Type
One solution for packer discharge, conveyors, truck bays, porter chains, and wagon loading and every bag format, from PP woven, HDPE laminated, and AD*STAR to kraft, jute, poly-lined, and FIBC/jumbo bags.
Seamless Integration & Edge Deployment
Counts feed straight into your ERP and warehouse systems for automated reporting and reconciliation. Runs on on-premise edge compute, so a loss of connectivity degrades dashboards, never the counting itself.
Got Questions?
Questions You Might Have
Find answers to common questions about AI-Powered Bag Counting.
It's an automated, camera-based system that uses computer vision and deep learning to detect, track, and count bags on conveyors, loading bays, stacks, and wagons in real time. Instead of a tally clerk or beam sensor, it processes live video to deliver accurate counts, live dashboards, and instant miscount alerts, with a visual record for every consignment.
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